Dust free discharge of IBC container, Big-Bags, drums etc.
We have many years of experience in bulk material handling. Few companies developped such innovative ideas and advancements in container discharge station setting new standards in contained handling of powders. Various raw materials with different characteristics have been automated successfully in our individually designed container systems. No matter whether bulk materials have a tendency to core flow, segregate or bridge – we will sort out the optimized solution, even for heavy flowing products.
Our container filling/discharge systems range from standard economy model to high-end designs to meet the highest demands in the food, chemical and pharmaceutical industry up to containment level of OEB5. We offer dust free manual or automized discharge stations for any kind of packaging with different armatures such as butterfly valve or cone valve for:
Positioning container:
After placement of the IBC onto the roller conveyer by pallet truck the container is being transfered manually or automatic onto the discharge station with active cone valve and docking unit.
Design and material are adapted to onsite requirements, sealed by static gaskets or dynamic inflated gaskets out of Silicone, NBR or EPDM. The loading of the station could be also effected by pallet-/forklift truck or crane.
Cone valves DN100/250 are available for stainless steel IBCs, FIBC, drums, bags or Big Bags, assembled by TC or DIN flanges.
Options:
- Batch dosing for all kind of powder container
- Vibration frame for improved discharge
- adapted platforms for ergonomic operating
- dust extraction units and pneumatic cleaning
- Level senors
- WIP cleaning
- Mobile, transportable frames with locking wheels
- ATEX design acc. 2014/34/EU / IECEx
- FDA / food conformity EG 1935/2004
- material: mild- /galvanized- /stainless steel
ibc discharge station with batch dosing:
batch dosing
- automized batch dosing up to 25 kg
- PLC controlled with recipe management
- dosing tolerance: up to +/- 1 g
- container sizes 0,5 L -15 L
- OEB 5 containment
- GMP design
- suitable for mixing in laboratory blender
- dosing up to 120 components per h
Big Bag Discharge Station
- Contained discharge with mountable cone valve
- automized docking process of spout
- high containment : OEB 3/5 containment level
- suitable for all kind of BIG BAG
- automatic strap fastener
Our sophisticated system solutions for dumping big bags guarantee:
- Easy handling in transport and docking
- Continuous conveying, even with difficult products: vibrator or pneumatic operated rocker
- High standards of safety with protection for the operators, plant and product
- ATEX-compliant solutions
- Easy to clean
- Meet all customer requirements fully, even in the food and pharmaceuticals industries
- Efficient systems for almost every throughput capacities
- High quality systems and low maintenance costs
Automated discharge station with PLC control unit:
- Operator panel with LCD Touchscreen
- PLC Hardware type Siemens or Allen Bradley
- control box IP 55-67, mild steel painted or stainless steel
- Hardware interface to ERP: Ethernet/Profibus
- option: scale with Batch Dosing and recipe management
