IBC blender mixing systems for a homogenous mix
2D Container tumble blender mixing principle:
An IBC container blender creates the mixing effect by a two-dimensional motion field of powder particles while rotating the blending container around its horizontal axis. Mixing container/drums are available in sizes from 5 to 4,000 litres with a max. batch weight of 5 to. The loading of the mixing container by pallet-/or forklift truck is standard. Upon request we offer also an automatized loading process by crane-, roller conveyer- or shuttle systems.
IBC Blending
-industrial Mixers for fast and efficient Powder blending-
MRC blending powder mixer systems ensure that your materials are mixed effectively and your operation becomes more efficient with reduced cleaning downtime.
Industrial powder mixing using IBC Tumble Blending delivers the following benefits:
- Improved manufacturing productivity (high OEE rate)
- Fast loading & unloading
- No cross-contamination
- Increased product yields
- option: High Shear Mixing bin blender
Advantages tumble blending against ribbon blender:
- adapted design of the mixing container /drum depending on filling medium
- cost-effective: no cleaning neccessary means no loss of mixing capacity
- no cross contamination: individual container/drum for raw materials
- we offer special armatures to avoid segregation when filling or dicharge the batch container
- Gentle mix for sensitive powders
pic.: container blender 2D mixing principle / mixing result after one turn
The 3D.S mixer is a free-fall mixer with two rotation axis and separate motor power. Thanks to these 3D space motion dynamics the blending time is shorter and you get a more homogenous mix. A continiously changing 3-dimensional crossing and rolling movement of the powder avoid dead zones and regular flow fields in the mixing container. This effect guarantees a perfect mixing result.
pic.: container blender: 3DS mixing principle /mixing result after one turn
3D drum Mixer / drum blender examples:
control system IBC blender:
Mixing parameters:
- stepless speed rotation 5-17 rev/min
- rotation clockwise/unclockwise
- data base for different mixing recipes
- upon request: variable mixing container for different batch sizes
Laboratory Blender
Features:
– 2D/3D Mixing principle
– batch sizes up to 30 kg
– multiple clamp system for batch bin
– OP terminal with recipe management
MRC laboratory blender are suitable for mixng smaller batches under production conditions. Mixing Results gained from these blending are a reliable scale for real manufacturing process. Set up of parameters such as RPM and mixing time are stepless adjustable.
Option: Turbo Mixer unit for crushing lumps